EMCO Industries Limited
Production of Insulators for WAPDA and Export Purposes
Solutions Implemented
The Challenge
Spreadsheets were getting out of sync—impossible to know if they actually had inventory or not
Production supervisors had no way to see what was happening on each line in real time
Export orders to international buyers were taking forever to process due to manual checking
WAPDA tender requirements were so complex that coordination with suppliers was a constant headache
How We Did It
Replaced spreadsheets with a real production management system that updated automatically
Set up live dashboards so supervisors could see production status, bottlenecks, and output instantly
Built workflows that handled export compliance automatically—no more manual review
Created a supply chain module that let them track vendor performance and coordinate tenders smoothly
The Results
Inventory Accuracy
98% improvement
Order Processing Time
60% reduction
Export Order Management
Automated compliance
What They Gained
Inventory is now accurate—they know exactly what they have without counting everything
Export orders that used to take 2 weeks now process in 3 days, fully compliant
Freed up inventory managers to focus on strategy instead of chasing numbers
WAPDA contract deadlines are now consistently met—relationships with key buyers have strengthened
Quality issues are caught immediately through digital traceability—returns dropped significantly
By the Numbers
Manufacturing Lines Managed
4
Daily Order Volume
50+
Inventory Turnover Improvement
35%
Ready for Your Own Success Story?
EMCO Industries Limited transformed their operations. So can you. Let's talk about what's possible for your business.