DIAMOND FOAM LLC (Egypt)
Production of Foam at Customer Required Parameters
Solutions Implemented
The Challenge
Every customer wanted foam at different specifications—impossible to track requirements for each order
Quality assurance was chaotic—making sure custom specifications were met on every batch
Payroll management was manual and time-consuming with a distributed team
Production scheduling didn't account for the variety of custom specs—constant rework and delays
How We Did It
Built a custom order system that captures each customer's specific foam parameters and requirements
Connected those specs directly to quality control so each batch is checked against actual customer requirements
Automated payroll so the accounting team isn't spending hours on calculations
Created an intelligent scheduling system that knows the production time needed for each custom spec
The Results
Custom Order Fulfillment
98% on-time
Quality Compliance
100%
Production Efficiency
25% improvement
What They Gained
Each customer's custom specs are tracked perfectly—no confusion or rework
Quality is verified against the actual customer requirements, not generic standards
Payroll happens automatically—faster, more accurate, less hassle
Production scheduling is smooth because the system knows what each job requires
On-time delivery improved from 75% to 98%—customer relationships are much stronger
By the Numbers
Daily Production Capacity
80+ tons
Active Customers
35+
SKU Variants
100+
Ready for Your Own Success Story?
DIAMOND FOAM LLC (Egypt) transformed their operations. So can you. Let's talk about what's possible for your business.